Monthly Archives: July 2015

Mother of Invention

Spring-loaded wire cutters

By Tom Pawlak

In 2011, our Technical Advisors Bruce Niederer and Don Gutzmer were packing tools for a trip to Mystic Seaport where they would once again provide guidance and instruction to families participating in the WoodenBoat Show’s Family Boatbuilding event. They recalled from the previous summer that spring loaded wire cutters were very helpful for removing the twisted copper wire used to temporarily hold stitch and glue boats together after the joints cured. Unfortunately, none of the spring loaded wire cutters could be found.

We took a pair of conventional wire cutters (no spring attached) that we had on hand Continue reading

New Gougeon Brothers Inc. Technical Building

By Jeff Wright and Bruce Niederer

January 2013 was a big month for the Gougeon Brothers, Inc. Technical Department. This department is responsible for our technical customer service, product development, and quality control. In January this department moved into a completely new building that adjoins our current facility. Continue reading

Will It Stick?

By Mike Barnard

Many times each day we get questions about sticking to various substrates.  Most questions are on something that we have already tested, so we check our large database and advise on how best adhere to the surface.  Other times the request is unique and we are unsure if WEST SYSTEM® Epoxy will stick to it or not.  In the event we do not have any experience bonding to a material, we recommend testing adhesion.  Many times this means gluing a wood block to the surface, then pulling the Continue reading

Larson Thunderhawk

By Mick Ignatiuk

Built in 1957, my 15′ Larson Thunderhawk Jr. is a fiberglass runabout reborn. I launched her into the waters of Grass Lake, in Fox Lake, Illinois in late August 2010. But before this happened, the boat underwent a major restoration. I purchased this boat in August of 2009, after it sat idle for several years, collecting dirt, rainwater, leaves and snow. All that remained was its shell,

I purchased this boat in August of 2009, after it sat idle for several years, collecting dirt, rainwater, leaves and snow. All that remained was its shell, motor, and a rusted trailer. I found a group of Larsen enthusiasts who helped me locate my boat’s original specs, drawings, and
color charts.

Continue reading

What you can do if you don’t want epoxy to stick

By Bruce Niederer

We spend a good amount of time doing everything we can to inform our customers how best to make WEST SYSTEM® epoxy stick to wood, metal, and even plastic, or underwater with the introduction of  G/flex 650 and 655.  Still, there are many instances when you don’t want the epoxy to stick to one surface or another.

Continue reading

Six10 Thickened Epoxy Adhesive

How Six10 was Formulated

By Mike Barnard

Putting epoxy resin and hardener into a single cartridge was an idea we had years ago, but the technology was never around to do it. Once the technology became available (in the form of a u-TAH chambered cartridge with a mixing wand), we needed to develop a two-part epoxy to go in it.

We chose the characteristics we wanted for this new epoxy: long open time, fast through-cure, full cure overnight, and ability to cure at low temperatures. With these Continue reading

Building a Curved Wall

By Brian Knight

A while back, as I was waiting in the reception lobby of a major American corporation, I had the chance to admire the curved reception desk and other oak furniture in the room. However, when I examined the reception desk more closely, I could see facets in the oak veneer instead of a nice, smooth curve. I immediately realized that the cabinet builders had sawn closely spaced saw kerfs in the back of the panel so they could bend it to shape. I thought there must be a better way.

The following is a description of “the better way” — the methods of building expert Jon Staudacher, to create curved walls and curved face cabinets. Jon’s boat and airplane building background, coupled with the unique properties of WEST SYSTEM® epoxy, have combined to create very elegant solutions to difficult construction problems. Continue reading

Let’s Start Off Simple

An easy-to-build clipboard

By Tom Pawlak

Epoxyworks #36, Spring 2014

Cover Photos: Our special issue on building features practical and simple techniques.

Building a natural finish wood-strip canoe can be exciting and a bit daunting, particularly if it is your first clear finish canoe. You’ll commit time and money to the project and your expectations may run high. Most people are happy with the results of their first strip composite project, but deep down they wish some aspect of it was a bit better. Continue reading

Building a Barbecue Grill Table

In midwinter, we purchased a portable barbecue and would, by summer, need some kind of table to support it. The table was to be located in an old English garden setting. We wanted a compact, all-weather structure that could be permanently affixed just off the edge of a patio, blend into the surroundings, complement a nearby picnic table, conceal a 20 lb LP gas container, and outlast a long succession of barbecue grills.

Our table design was completed by early spring. Retired Gougeon technical advisor, Brian Knight, agreed to build it as an example of high-quality, all-weather construction using treated lumber and WEST SYSTEM® epoxy. Continue reading

The Building Issue

For this issue we’ve dug through our Epoxyworks archive to put together a selection of all building articles. There are two reasons for doing this. For the last couple of months, we have been redesigning the PRO-SET Epoxy product line. This has taken an incredible amount of work by most everyone at Gougeon Brothers. especially those who write and produce Epoxyworks. In addition, since the beginning of the year, the chemists, lab technicians, and technical staff, who are the main writers of our articles, have been moving into their brand new quarters. Continue reading