Monthly Archives: August 2015

Profile of an American Craftsman

By Bruce Niederer

I hear it said increasingly often in the last couple years as I meet people during my travels “Who will be the next generation of tradesmen? Who is going to work on our cars, boats and homes?” This is a serious lament posed by today’s tradesmen, potential employers who have a very hard time finding apprentices and workers to learn their trade. The U.S. is in dire need of men and women willing to work with their hands and develop the skills necessary to build and repair all our…stuff. Continue reading

A Rendezvous with History: Les Staudacher & Tempo Alcoa

By Bruce Niederer

In my article Profile of an American Craftsman the photos of the Les Staudacher jet-powered boat provide a photographic history of the first and last run of the Tempo Alcoa. What follows are the details of that historic event.

In 1957 Guy Lombardo and the Royal Canadians were in high demand. The band leader and his music were well known throughout the U.S. and Canada. Lombardo was also a successful and well-known driver of Gold Cup hydroplane speedboats. Prior to WWII, Lombardo had a distinguished 225 cubic inch class career and moved up to the Gold Cup circuit after the war when he bought the proven Champion My Sin from Zalmon Simmons in 1948. Continue reading

G/Flex Weds Wood and Glass Crystal

By Tom Pawlak

David Black is a creative boat builder, woodworker and artisan living in San Diego California. He is very familiar with all the WEST SYSTEM Epoxy resin/hardener combinations but recently has become a huge fan of G/flex Epoxy.

I love it when David calls because his projects are always interesting. He pushes the envelope of how epoxy can be used. His clients appreciate him too for his creative abilities. Do you have an idea for a new table for your mega yacht? Call David. Need a unique teak deck for your yacht that no one else will even consider installing? Call David. Need someone to design and build a one-of-a-kind interior for your new motor coach? David is your guy. If it is out of the ordinary and it tests the realm of possibility and good reason, count him in. Continue reading

Dirt Bike Loading Ramp

By Daryl Brunette

A dirt bike loading ramp is very bulky and heavy, but important for loading everything you need in motocross. You can just use a wooden board thick enough to support the weight of your bike, or you can buy expensive aluminum ramps. But I (Daryl) wanted to build one and give it a personal touch, making it lighter and stronger. Continue reading

Fairing Basics

By Jeff Wright

The goal of fairing is to create a surface without bumps or hollows.

Fairing Compound should be of a consistency that can be troweled onto a surface without sagging. Add 407 Low Density or 410 Microlight filler to mixed epoxy, checking the consistency as you stir in the filler to determine if the mixture has the correct viscosity for your application.

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FIBERwave PAVILION

By Alphonso Peluso and his Spring 2014 IIT Architecture Students Joseph Bertucci, Cecilia Campos, Dijon Dunmore, Xinyun Huang, Jared James, Ryan Kim, Dakotah Lucas, Jeffrey McQuiston, Nick Rienstra, Teresita Pineda, John Seaman & Jeffrey Wigen

The FIBERwave PAVILION was designed and built as part of a student-based design research studio. Carbon fiber was used because when coated with epoxy it can become as hard as steel, and added layers enhance its strength. It offers designers great control over structural properties and is incredibly lightweight. Continue reading

G/5 Five-minute Epoxy, A Versatile Glue

By Tom Pawlak

G/5 Five-Minute Adhesive is a fast curing two-part epoxy that allows 3-5 minutes of working time. It has an ideal viscosity which allows it to penetrate porous surfaces yet is viscous enough to bridge gaps when gluing broken objects. It adheres to a number of surfaces including wood, ceramic, metal, leather, plaster, stone, fiberglass, glass, cork, some plastics and paper. G/5 is an excellent choice for quick repairs around the house, high-end crafts and much more. Continue reading

Skiff Details

By Captain James R. Watson

A skiff is a shallow, open boat with a sharp bow and square stern. After building some skiffs of various designs and having the opportunity to observe them over time, I have found details that have worked nicely that might be a value to others. Continue reading

Dala horse

Readers’ Projects, Issue 40

I made this Dala horse in the style of the iconic Swedish horse as a Christmas gift for our first grandchild. I shaped the body out of a 3 pounds blue dock foam. I then covered the model with 3 1/2 oz crow-foot fiberglass cloth cut on the bias. I used WEST SYSTEM Epoxy and fairing fillers.

The body of the horse was primed and painted with acrylic water-based paint. The rockers are varnished fir. The horse is very lightweight and strong. When she isn’t riding it, our granddaughter enjoys pushing her horse around the house.

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Aluminum Adhesion

By Tom Pawlak

In January of 2015, we stopped offering the 860 Aluminum Etch Kit in the WEST SYSTEM product line. Before making that decision we ran a series of tests that compared bond strength of 105 Resin/206 Hardener and G/flex 650 Epoxy on aluminum surfaces prepared a variety of ways. As usual, we used the PATTI (Pneumatic Adhesion Tensile Test Instrument) to test adhesion. Continue reading