Author Archives: ewadmin

Methodist Church window repair

Revisiting a Church Window Restoration

By J.R. Watson

Those working on projects that use epoxy for restoration and rot repair often ask, “How long will this last? Will the rot return?” At Gougeon Brothers, Inc., we have lots of in-house test approaches that can analyze tension, compression, shear, and fatigue. We can also predict the consequences of ultra-violet, arid, tropical, and cold conditions. Still, there’s nothing like real-world performance over time. Continue reading

Cleaning Tools

By Glenn House

Cleaning tools used for applying epoxy often involves solvents that have strong odors and are flammable. A WEST SYSTEM® user suggested an alternative that does not have these problems: a solution of citrus-based hand cleaner and water. This solution will remove uncured epoxy from tools and can remove epoxy that has started to gel if the tools are allowed to soak for a few hours.
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Borate Salt Treats Decayed Wood

By Tom Pawlak

Sodium borate is used in a number of commonly used household products from laundry detergent to hand soap. It is also used to treat wood against insect and fungal attack. Sodium borate is refined from borax, a natural mineral, which is mined throughout the world. One of the largest deposits is in the Southwestern United States. (Think 20-Mule Team Borax™, Death Valley Days radio and TV shows).
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Fortifying a Spare-Parts Scootboard

By Bill Bertelsen

“Daddy, can we build a scooter from these old pieces of wood?”

Thus began a father-daughter project with my 8-year-old that provided a learning opportunity for both of us. That weekend Mikayla had been scrounging in our spare lumber barrel and found two items that immediately suggested themselves as “scooter parts.” After examining her selections, I had to agree. One piece was a 32″-long strip of A/C grade Southern yellow pine plywood, about 5 8″ thick and 3½” wide. It was the perfect size for the “chassis.” The other piece was a stick of solid oak, ¾”×1¼”×33½”, ideal for anchoring a handle bar. Continue reading

Developing Multihulls

By Michael Leneman, Multi Marine

What is the simplest way for a home builder to build a good, light hull for a catamaran or trimaran? A few years ago, we set about looking for an inexpensive way to construct a small trimaran that we had developed as a prototype. The answer we came up with was unique: to combine a fiberglass molded “pan” with plywood/glass/epoxy topsides. Continue reading

Pot repair with epoxy

One-Shot Pot Repair

By Tom Pawlak

My wife Mary and I recently went to the local building center to purchase a large planter pot for our patio. After we had agreed on a nice large terra-cotta beauty, I noticed another large pot that had a serious crack. I asked the associate for a price on it, knowing it would be easy to repair with WEST SYSTEM® epoxy. He said I would be doing him a favor if I took it away. So we came home with two pots for the price of one. Continue reading

Metal Door Repair

WEST SYSTEM 410 Microlight® to the Rescue!

By Jim Derck

At the end of moving day, after many large items had passed through the doorway, our house’s steel door was left with a nasty crease about a foot long. The door had a foam core. The needed repair was just a fairing application with no structural component. Continue reading

Scheherazade Update

Courtesy of Hodgdon Yachts

Epoxyworks #23, Spring 2006

Cover Photo: Scheherazade, a 155′ Ted Fontaine-designed ketch. Image by Onne van der Wal.

Hodgdon Yachts of East Boothbay, Maine launched of the 155′ ketch, Scheherazade. She is a beautiful union of wood/epoxy technology, elegant design and superior craftsmanship.

You may recall from Epoxyworks 17 and 19 that Scheherazade was to be one of the largest cold molded wood/epoxy vessels ever built in the United States. Her 3½” thick hull is made of inner and outer layers of 7/8″ Douglas fir planking running fore and aft and separated by
four diagonal layers of 7/16″ western red cedar bonded with WEST SYSTEM® epoxy. Continue reading

The Limitations of Statues

By Bill Bertelsen

Creating lasting outdoor art has challenged humans since the dawn of time. One has only to think of the pyramids (still there), Stonehenge (mostly there), the Colossus of Rhodes (long gone), or the Easter Island monoliths (surviving, but then two heads are better than one). In more recent times, there’s Mt. Rushmore, Stone Mountain Georgia, and the Statue of Liberty. The goal is nothing less than perpetuity. But of course, outdoor sculpture needs to be done right or it won’t last. Making statues, e.g., permanent structures that look like people, is particularly difficult. Continue reading