Above: A handle trick when you want to cast an epoxy tabletop is to warm epoxy resin and hardener to 80° F to reduce viscosity, then let it pour from a puncture in your mixing cup. These steps will eliminate most bubbles behind.
Pouring a thick coating of epoxy onto a tabletop can produce a unique effect. With a ¼” thick coating, you can cast an epoxy tabletop with a variety of objects covered in the epoxy for decorative accents. Coins, fabrics, sticks of wood, memorabilia, and photographs have been used in this decoupage application. Here are a few tricks to make things go more smoothly. Continue reading →
What the… heck are these figures made of? Clay. These ceramic figures were created by Alma, Michigan sculptor, Curt LaCross. LaCross uses a mixture of WEST SYSTEM® epoxy and clay to assemble and finish large figures that must be fired in pieces.
Above: The singlehanded sailing skiff SWIFT SOLO by Bram Dally was part of his design quest to prevent loss of stiffness in small boats.
Cover Photo: The SWIFT SOLO is a single-handed skiff built by Bram Dally. Stiff, durable hulls are crucial to skiff speed.
One of the little-known or understood characteristics of modern fiber-reinforced plastic composites is the loss of some initial stiffness capability after repeated cyclic loading. Loss of stiffness can be significant enough to cause a noticeable effect on performance, depending upon laminate makeup and degree of cyclic loading. Continue reading →
A research mentality and ongoing epoxy testing permeate all levels of Gougeon Brothers, Inc. We are committed to rigorous, long-term research on WEST SYSTEM products and their uses with other materials in wide-ranging applications. Studies include the basic chemistry involved, safety for users and the environment, formulation changes, product modifications such as adding pigments or UV additives, panel strength and stiffness with varying composite lay-ups, and the strengths of epoxy bonds, including hardware bonding. GBI commits capital investments to improve its testing capability and supports active ASTM involvement.
Above: The Swift Solo in action. The complicated rig is designed to be managed by one person while they hang from the side of the boat.
Swift Solo, a single-handed skiff built by Bram Dally.
When Meade Gougeon asked me if I’d write a piece about what I’m up to for Epoxyworks, I was honored. He had read the January 2002 article on my single-handed skiff in Sailing World and offered the assistance of GBI (Gougeon Brothers, Inc.) to do some extensive testing for us on several composite samples. Continue reading →
Above: The US Customs fiberglass boat that was damaged while interacting with suspect violators and repaired with WEST SYSTEM Epoxy.
Vessels used by the Bureau of Immigration & Customs Enforcement (ICE) can be subjected to severe conditions during law enforcement operations. Occasionally, the intense interaction between law enforcement vessel and suspect violators can result in unwanted vessel damage. The damage on this ICE interceptor was the result of an intentional impact by a suspect vessel (Photos 1 and 2). Continue reading →
Above: Epoxy’s adhesion to wood is the focus of this study of dozens of wood varieties from Africa and the Philippines.
We recently purchased a 154-piece wood sampler from Eisenbrand Inc., Torrance, California. The 3″ × 6″ × ½” specimens originated from points all around the world. Each specimen was provided with its common name, scientific name, and country of origin. There were several specimens we’d never heard of in this study of epoxy’s adhesion to wood. Continue reading →
Above: Wet-out chopped strand mat and woven fabric test samples are prepared for moisture uptake testing.
Chopped strand mat, in fabric form, is sold on the roll and in small folded packages. It is made up of 1″-2″ long fiberglass strands that are randomly oriented and typically held together with a styrene-soluble binder that acts like glue connecting the fibers. The binder is designed to dissolve upon contact with styrene in polyester resin or vinylester resin. Once dissolved, the fabric softens, allowing it to drape around curved shapes. It comes in a variety of weights between .75 oz to 3 oz per square foot. The most popular weights are .75 oz and 1.5 oz. Continue reading →
Above: Testing of epoxy adhesion over stains was done with a number of different stains.
We have occasionally reported results of adhesion testing of WEST SYSTEM® epoxy to wood coated with various stains. In “Varnish Over Epoxy,” we touched on the topic of wood stains under epoxy and warned that some oil-based stains would cause an adhesion problem for WEST SYSTEM Epoxy. Since then, we have done some additional adhesion testing of epoxy over a number of stains. Continue reading →
We often get asked ‘What can I use to color my epoxy?’ The intended application is as varied as our customers. Often it’s simply to make it easier to paint over or to provide a color indicator between layers. Sometimes it’s to match a particular colored material in a repair. Maybe it’s for an art or craft project. The point is, people are often looking for a color other than the black 423 Graphite, 501 White or 503 Gray Pigments offered in the WEST SYSTEM® product line. What are some options for adding pigments to epoxy? And what are the pigment’s effects on the performance of the epoxy? Continue reading →