Category Archives: Boat Repair

The Restoration of the Rebel

New Mahogany Planking for an old Chris Craft

By Nelson Niederer

In March of 2013, after 42 years, my mom and I sold the family business that she and my dad started in 1971. I was still in high school when I started working for my parents, and as a result, I have never filled out a job application or been to an interview. At 56 years old I wasn’t about to start now! So in the spirit of following one’s own path I turned my hobby into a new business and opened Nelson Niederer Woodworking. Continue reading

Talkin’ the Talk

Glue-U epoxy training sessions at the IBEX

By Julie Jezowski

Here at GBI, we’re not just your average epoxy “retailer.” We are the leading provider of quality epoxy products and services. Quality epoxy as in; we dream a big, sticky, epoxy dream, research it, develop it and produce it.  Service as in; packed within our 20,000(ish) square foot walls is a wealth of knowledge and experience so vast that it has enabled us to educate hundreds of people worldwide on the features and benefits of West System® epoxy.  Spanning from A to Z….Alaska to Zimbabwe. . Yeah, I know. Alaska. Mind. Blown. Continue reading

Profile of an American Craftsman

By Bruce Niederer — GBI Technical Advisor

I hear it said increasingly often in the last couple of years as I meet people during my travels “Who will be the next generation of tradesmen? Who is going to work on our cars, boats, and homes?” This is a serious lament posed by today’s tradesmen, potential employers who have a very hard time finding apprentices and workers to learn their trade. The U.S. is in dire need of men and women willing to work with their hands and develop the skills necessary to build and repair all our…stuff. Continue reading

Aluminum Adhesion

By Tom Pawlak — GBI Technical Advisor

Because a newer epoxy formulation we offer is great for aluminum adhesion, we stopped offering the 860 Aluminum Etch Kit in the WEST SYSTEM product line in 2015. Before making that decision we ran a series of tests that compared bond strength of 105 Resin/206 Hardener and G/flex 650 Epoxy on aluminum surfaces prepared a variety of ways. As usual, we used the PATTI (Pneumatic Adhesion Tensile Test Instrument) to test aluminum adhesion. Continue reading

Rough Rider

Smiles All Around

Repairing the ballast-hull crack

By Mike Barnard

For some sailors, there is a common maintenance ritual that occurs every spring—repairing the ballast-hull crack or cracks where the leading edge of the ballast keel meets the hull. This annually reoccurring crack is sometimes referred to as a “Catalina Smile” because it often occurs on Catalina sailboats. But we’re not here to pick on Catalinas because ballast-hull cracks are hardly exclusive to them.

The crack can form due to a number of causes but probably the most common reason is the hull isn’t as stiff as when it was new.  Continue reading

The Flying Dutchman SURCEASE restored to its former glory.

Flying Dutchman Restoration

By Douglas Heckrotte

Surcease is a late ’50s International Flying Dutchman Class sailboat. The Mahogany hull was cold-molded in Holland and imported by Paul Rimoldi of Miami Florida. Mr Rimoldi made everything else, including many pieces of hardware. He raced the boat on Biscayne Bay into the ’60s and sailed it for many years. He rebuilt the boat in the late ’80s but died before he finished. We bought the boat in August 1992 from his widow and sailed it for almost a season before we discovered that the hull was in very poor condition; the Urea-resin glue between the veneers had begun to turn to dust. We stored the boat and bought another Flying Dutchman.  Continue reading

The Wooden Boat Festival is held in part at the Northwest School of Wooden Boat Building

The 37th Annual Wooden Boat Festival

By Bruce Niederer — GBI Technical Advisor

Epoxyworks 38

Cover Photo: A good overview of Port Townsend’s busy harbor on a gorgeous September day.

If you are interested in US Maritime history and heritage, you owe it to yourself to visit Port Townsend, Washington. Port Townsend is located 56 miles NNW from Seattle and sits on the waterfront of Port Townsend Bay in Puget Sound. This unique village is known for its sense of community and a lifestyle of “salt water hippies” focused on boats and the sea. Port Townsend is also the home of the oldest and largest Wooden Boat Festival in the Pacific Northwest, perhaps in the US. Truly an international event, Continue reading

Fairing the Bottom of Adagio

By Greg Bull — GBI Technical Advisor

While fairing the bottom of your boat may seem beyond your reach, it is a project that novices and experienced boaters alike can accomplish with a few simple tools and a love of a little manual labor. Most seasoned sailors would agree that a clean bottom leads to faster sailing. Sometimes it may be necessary to do more than scrub away the algae and zebra mussels, though. In the case of Adagio, 44 years of sailing was starting to ripple the bottom of the boat. Simply put, it was time to fair the bottom.  Continue reading

The Norway Boat

The Norway Boat

By Gene Steely

This is the story of the Norway boat, a 20′ sailboat manufactured in Norway in 1956 by the Ejvinds Company. This boat sailed from Iceland to the east coast of Canada, then down to Miami. From Miami, it sailed south to St. Croix and the Virgin Islands. After a few years in St. Croix it was brought to the Florida Keys 1967 and had two or three different owners. I purchased the Norway boat in the Florida Keys in 2003 and brought it to my home in Murray, Kentucky for restoration. Continue reading

Common Errors in Fiberglass Laminate Repair

By Jeff Wright — Vice President of Technical Services

While most of our customers are successful when using WEST SYSTEM Epoxy to repair a damaged fiberglass laminate, we have become familiar with some common errors that are easily preventable. These mistakes are made by both professionals and amateurs. The information discussed in this article is available in our Fiberglass Boat Repair Manual and WEST SYSTEM User Manual, and on the WEST SYSTEM website. Continue reading