Category Archives: Techniques & Tips

carbon fiber air scoop

Carbon Fiber Skinning

Why reinforce with carbon fiber?

By Don Gutzmer

Carbon fiber has very high strength-to-weight ratios and higher stiffness compared to many other reinforcing fabrics. These special properties make it ideal for applications in aerospace, automotive, military, and even sporting goods. When combined with a WEST SYSTEM Epoxy it can be used to build high-end composite parts. Continue reading

West System Epoxy

That’s a Fact!

Useful Facts About WEST SYSTEM Epoxy

By Mike Barnard

Using gelcoat over WEST SYSTEM

It’s a myth that if you plan to gel coat over a repair, you must make the repair with polyester. We’ve used gel coat over epoxy for decades, shown it in our instructional videos on repairing fiberglass boats, and discussed it in past issues of Epoxyworks. Continue reading

502 Black Pigment

502 Black Pigment

by Mike Barnard

On January 1, 2015, we began selling a new WEST SYSTEM Epoxy pigment. We already had the 501 White Pigment and the 503 Gray Pigment, so it seemed right to introduce our new 502 Black Pigment. Just like the 501 and the 503, it alters the color of the epoxy mixture without affecting the cured physical properties. Similarly, the maximum acceptable loading is 3%. This is great for hiding a surface with a single coat of black epoxy. Adding more pigment will increase the opacity, but can skew the mix ratio because there is epoxy resin in the pigment. Continue reading

Talkin’ the Talk

Glue-U epoxy training sessions at the IBEX

By Julie Jezowski

Here at GBI, we’re not just your average epoxy “retailer.” We are the leading provider of quality epoxy products and services. Quality epoxy as in; we dream a big, sticky, epoxy dream, research it, develop it and produce it.  Service as in; packed within our 20,000(ish) square foot walls is a wealth of knowledge and experience so vast that it has enabled us to educate hundreds of people worldwide on the features and benefits of West System® epoxy.  Spanning from A to Z….Alaska to Zimbabwe. . Yeah, I know. Alaska. Mind. Blown. Continue reading

Epoxy Fairing Basics

Creating a smooth surface with epoxy fairing compounds

By Jeff Wright — Vice President of Technical Services

An epoxy fairing compound should be of a consistency that can be troweled onto a surface without sagging. Add 407 Low Density or 410 Microlight filler to mixed epoxy, checking the consistency as you stir in the filler to determine if the mixture has the correct viscosity for your application.

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G/5 Five-Minute Adhesive

A Versatile Glue

By Tom Pawlak

G/5 Five-Minute Adhesive is a fast curing two-part epoxy that allows 3-5 minutes of working time. It has an ideal viscosity which allows it to penetrate porous surfaces yet is viscous enough to bridge gaps when gluing broken objects. It adheres to a number of surfaces including wood, ceramic, metal, leather, plaster, stone, fiberglass, glass, cork, some plastics, and paper. G/5 is an excellent choice for quick repairs around the house, high-end crafts, and much more. Continue reading

Aluminum Adhesion

By Tom Pawlak — GBI Technical Advisor

Because a newer epoxy formulation we offer is great for aluminum adhesion, we stopped offering the 860 Aluminum Etch Kit in the WEST SYSTEM product line in 2015. Before making that decision we ran a series of tests that compared bond strength of 105 Resin/206 Hardener and G/flex 650 Epoxy on aluminum surfaces prepared a variety of ways. As usual, we used the PATTI (Pneumatic Adhesion Tensile Test Instrument) to test aluminum adhesion. Continue reading

Rough Rider

Smiles All Around

Repairing the ballast-hull crack

By Mike Barnard

For some sailors, there is a common maintenance ritual that occurs every spring—repairing the ballast-hull crack or cracks where the leading edge of the ballast keel meets the hull. This annually reoccurring crack is sometimes referred to as a “Catalina Smile” because it often occurs on Catalina sailboats. But we’re not here to pick on Catalinas because ballast-hull cracks are hardly exclusive to them.

The crack can form due to a number of causes but probably the most common reason is the hull isn’t as stiff as when it was new.  Continue reading

The Flying Dutchman SURCEASE restored to its former glory.

Flying Dutchman Restoration

By Douglas Heckrotte

Surcease is a late ’50s International Flying Dutchman Class sailboat. The Mahogany hull was cold-molded in Holland and imported by Paul Rimoldi of Miami Florida. Mr Rimoldi made everything else, including many pieces of hardware. He raced the boat on Biscayne Bay into the ’60s and sailed it for many years. He rebuilt the boat in the late ’80s but died before he finished. We bought the boat in August 1992 from his widow and sailed it for almost a season before we discovered that the hull was in very poor condition; the Urea-resin glue between the veneers had begun to turn to dust. We stored the boat and bought another Flying Dutchman.  Continue reading

Simple, Effective Home Repairs and Projects

Including interior and exterior door repairs

By Bruce Niederer — GBI Technical Advisor

I often get calls from a customer asking if his leftover epoxy can be used for some small project around the house. The answer is yes, of course! Here are three projects, including a couple of different door repairs, that are perfect examples of what you can do with those partial cans of WEST SYSTEM® resin and hardener.

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