Tag Archives: cover story

Installing a Teak Deck on ZATARA

by Ken Newell

Epoxyworks 20

Cover Photo: The intricate plank layout of ZATARA’s finished teak-covered cockpit, before the hardware was reinstalled.

The Zatara refit project began two years ago when my partner Steve Gallo (a mortgage banker) and myself, Ken Newell (a materials engineer), decided that we wanted something to do with our spare time and money. What we didn’t realize was the level to which the refit project would absorb every weekend and every non-critical dollar we had and cause our significant others to chastise us for our obsessive behavior. Continue reading

Testing large fasteners

Testing Large Bonded-In Fasteners

by Brian Knight

Epoxyworks 19

Cover Photo: The 154’7″ Bruce King-designed Scheherazade resting on her massive keel at Hodgdon Yachts in East Boothbay, Maine.

Scheherazade is a 154′ 7″ Bruce King designed ketch under construction at Hodgdon Yachts, in East Boothbay, Maine. Scheherazade is 60% larger than Antonisa, the last Bruce King/Hodgdon Yacht collaboration, and is the largest sailboat under construction in the United States. We first looked at Scheherazade in EPOXYWORKS 17, Spring 2001, before she was rolled and set on her 153,000 lb ballast keel. On a March, 2002 visit, Scheherazade was resting on her massive keel (cover), while far above, surrounded by multiple levels of staging, work continued on her interior and deck (below). Continue reading

Building Prams

For a Community Sailing Program

by Bruce Niederer

EW-18 cover

Cover Photo: A new fleet of optimist prams were built to serve the Saginaw Bay Community Sailing Association

The Saginaw Bay Community Sailing Association (SBCSA) was founded in 1995 by a group of local sailboat racers who shared a vision of a grass roots organization to provide area youngsters and adults a low cost introduction to sailing. We began that first season with three Transfusion 547’s purchased for the association by Gougeon Brothers, Inc. (GBI) and a half dozen used Optimist prams donated by the Saginaw Bay Yacht Racing Association. Continue reading

Tenacious, a Look Back

by Kay Harley

Epoxyworks 17

Cover Photo: After four years of construction, TENACIOUS began sea trials in June of 2000. 

Tenacious, the Jubilee Sailing Trust’s (JST) new wood/epoxy, three-masted barque, underwent sea trials that began June 2000. It offered a full schedule of tall ship voyages to Spain and the Canary Islands over the winter, with spring and summer trips to Brittany, Ireland, and Scotland. JST is a British charitable organization formed in 1978 with the aim of promoting the integration of able-bodied and physically disabled people through tall ship sailing. Tenacious now joins their other tall ship, Lord Nelson, which was built in 1986 and has
carried over 6,500 disabled sailors, including 2,687 wheelchair users. Continue reading

sailing canoe

Discovering the Sailing Canoe

by Meade Gougeon

Epoxyworks 16

Cover Photo: A decked sailing canoe combines seaworthiness and comfort.

As a life long sailor, I have always had some mystical attraction to the canoe. As a young man, I read the exploits of my French Canadian ancestors who plied our beautiful Great Lakes for over two centuries in their birchbark canoes in pursuit of the fur trade. More recently, I followed the adventures of Verlen Kruger as he traveled by kayak from Alaska to South America. Continue reading

Oak and Walnut Staircase

EW-15 cover

Dean Wolfe of Manchester, California constructed this spiral staircase of red oak and black walnut.

This unique spiral staircase was designed and built by Dean Wolfe of Manchester, California. Dean used WEST SYSTEM® 105 Resin with either 205 Fast or 206 Slow Hardener, depending on the time need to assemble a part. 403 Microfibers was the adhesive filler for all bonding operations. Continue reading

Mahogany Masters I – Van Dam Custom Boats

by Captain James R. Watson

Epoxyworks 14

Cover Photo: ALPHA Z is like no other boat. It’s a stepped V-bottom planing runabout designed by Michael Peters Yacht Design.

If boat building was ever in a period of renaissance, it is now. One center for the revival in exquisitely constructed yachts is Van Dam Custom Boats near Lake Charlevoix in Boyne City, Michigan. Business partners Steve and Jean Van Dam have a 23 year history of building interesting wooden craft. Although Steve is a sailor, most of their work involves powerboats, custom one-offs and restorations. They are particularly noted for the fine detail of their wood/epoxy composite boats and their willingness to experiment with materials and structures. Continue reading

The Phoenix Racing Team Steams On

by Patrick Ropp

Epoxyworks 13

Cover Photo: “The last thing I needed to worry about was whether or not my boat would stay intact.

Tiptoeing on the edge of danger, I was crouched down on my knees in the cockpit of my ten-and-a-half foot “sheet of plywood” hydroplane, screaming across the water at speeds reaching 65 mph. Crossing the start line with wide open throttle, I, along with eleven other boats, aimed for the first turn pin. Who will make it there first? With just inches between boats, whitewater from the roostertails engulfed my boat and hammered against my helmet’s visor. These roostertails, which extended thirty feet behind the engine and turn fin, were difficult, almost impossible, to avoid. During this moment of frenzy, I prayed that another hydroplane had not stalled in front of me, or worse . . . flipped. Continue reading

TITANIC, the Model

by Richard Barrie

Epoxyworks #12, Fall 1998

Cover Photo: A familiar view of the TITANIC. A member of the film crew on the right gives the model scale.

Many models of the RMS TITANIC were built for the 1997 blockbuster movie. Two of them were built by Western Boatworks of Reseda, California using WEST SYSTEM® products exclusively. Continue reading

Stringer Repairs in Fiberglass Boats

by Brian Knight

Epoxyworks 11

Cover Photo: Fiberglass boats can be repaired with WEST SYSTEM Epoxy.

Fixing damaged or delaminated stringers is one of the most common repairs associated with fiberglass boats. The usual causes of stringer failure are disintegration of the stringer core material, impact damage from slamming and grounding, and fatigue from normal use. Although each repair situation has its own unique problems, the following techniques are fundamental to stringer repair. These guidelines will help you repair almost any damaged stringer. Remember, stringers are structural support members. As you repair or replace damaged material, use your best workmanship. Continue reading