Kerry's black walnut truck bed

A New Bed for a Tired Truck

ABOVE: The completed truck bed in the remodeled 1953 Chevrolet 3100 pickup truck.

By Kerry Barnard

I purchased my 1953 Chevrolet 3100 pickup truck in 1975 from my best friend’s older brother. Years earlier, it had been the first vehicle I’d ever driven. For the next 29 years, it was stored outside and used sporadically. In 2004, I half-heartedly began restoring this truck and finally got serious about the project when I retired in 2018. Continue reading

The completed Chris Craft transom painted with marine bilge paint.

Chris-Craft Transom Repair

By Don Gutzmer — GBI Technical Advisor

Here’s how we recently repaired a rotted Chris-Craft transom. The boat* had rotted stringers, transom, cockpit sole, and other problems common in fiberglass boats. I’ll explain the process we used for replacing the transom to provide some direction on tackling similar projects. Continue reading

Scarfing is easier with the Scarffer

Getting to Know the Scarffer

By Terry Monville — GBI Technical Advisor

Scarfing wood together dates back ages. Scarfing is the process of cutting corresponding angles (or sometimes shapes) on two similar pieces of wood and gluing them together to create a larger piece of lumber or plywood. The most common place scarfing is used is in building a stitch-and-glue canoe or kayak. Continue reading

A Club 420 dinghy getting some TLC

Kids Rescue a Pair of Club 420 Dinghies

By Brett Langolf

The prep crew recently rescued and restored two Club 420 sailing dinghies using a combination of their own tenacity and West System® Epoxy. They achieved this through our youth sailing organization, More Kids On Sailboats (MKOS). At MKOS, we strive to let the kids lead, make mistakes, and learn how to do better the next time. The Club 420 project allowed them to do just that. Continue reading

How to Make a Wood & Epoxy Vase

By Ed Lewis

A wood/epoxy vase by Ed Lewis

Cover Photo: One of Ed Lewis’s wood/epoxy turned vases.

In 1947, my parents took me to Gatlinburg, Tennessee for my first vacation. I was fascinated by a woodturner and resolved that I would one day learn the craft. In the early 1970s, I found an ancient used lathe in a flea market. I bought a box set of chisels at Sears and set out to learn the craft. I didn’t have a teacher and I made a lot of mistakes. Continue reading

Applying Epoxy on Vertical Surfaces

By Greg Bull — GBI Technical Advisor

Why can’t I apply epoxy to vertical surfaces? This is a question Gougeon Technical Advisors are asked all the time. Our response? Why, sure you can! You just need to apply it in thin coats using a foam roller. I’ll provide some tips for preventing sags or runs when coating vertical surfaces, achieving a thin coat, and choosing the best hardener for your working temperature.

Continue reading

The car camping screen, installed and ready to keep mosquitoes at bay.

DIY Window Screens for Car Camping

By Tom Pawlak — Retired GBI Technical Advisor

When I retired three years ago, I had plans to do a lot of camping. We have a small travel trailer that we love, yet there are times when camping alone that I prefer to keep things simple by leaving the trailer at home. Sleeping in the back of my small SUV works fine for me. There is even room to bring my canine pal along. Continue reading

Takara, an Irwin 30 Competition

Tackling Thru-Hull Repairs on TAKARA

By Jeff Mueller

Upgrading our sailboat’s navigation instruments called for eliminating one thru-hull fitting and reducing the diameter of another by 1/8″. Takara, a 1974 Irwin 30 Competition, has a one-piece molded fiberglass and polyester hull with alternating layers of hand-laid mat and 24 oz. woven roving. Her original instrument set included a pair of 2 1/8″-diameter transducer thru-hulls in the bow. Upgrading to modern instrumentation standards required installing an NMEA 2000 network instrument that was 2″ diameter. Continue reading

Taking the snow sled for a spin

Snow Sled Built with WEST SYSTEM Epoxy

By Don Gutzmer — GBI Technical Advisor

A picture of an Equinox Snowcoach 685 inspired me to build a similar snow sled for my young kids. Growing up in Michigan, I learned to appreciate the outdoors. I remember snowmobiling with my family at a young age and those memories stayed with me as I got older. I still look forward to the few times each year I go up north to trail ride. I want my kids to appreciate snowmobiling as much as I do so, I decided to build an enclosed sled to pull behind my snowmobile. Continue reading

trailer sailer LULU

LULU, the Biggest, Baddest Trailer Sailer

A home-built water-ballasted trailer sailer

By Brad C. Frederick

I’ve always wondered if LuLu wasn’t the largest trailer sailer on record. I’ve been sailing this 35′, self-designed and homebuilt trailerable sailer since launching her out of Morro Bay, California in 2010. I laid the keel in 1993 after three years of testing on a half-scale model I’d built. Her construction consists of ¾” planks bent over bulkheads on a strongback and closely fitted, layered joints held together with a lot of West System® Epoxy. I also used West System® when I sheathed her with fiberglass. Continue reading