Category Archives: Casting & Pouring

Epoxy casting can be done in many colors and depths

Casting Epoxy

By Rachael Geerts

Casting epoxy is really catching on. Live edge tables with bright centers, clear coasters with stones, wood, or shells intricately placed, or even beautiful jewelry can be made with WEST SYSTEM Epoxy. With so many people venturing into using epoxy this way, I will address common questions about casting depth, colorants, bubble removal, and finishing. Continue reading

aluminum honeycomb embedded stool

Honeycomb Embedded Furniture

by Antony Elliot, Designer and Woodworker

I am a designer/woodworker based in Yorkshire, England. I love using pieces of wood with interesting character. While a lot of people will avoid knotty, cracked and highly figured pieces because they can be difficult to work with, I embrace these imperfections and make them into a feature. However, it’s important to stabilize some of those features.

Embedding Aluminum Honeycomb into Epoxy

I started getting ideas about embedding high-performance aluminum honeycomb into epoxy to make more of a feature of the larger holes in timber that often need to be filled. Aluminum honeycomb is the same product that is supplied to the world’s top composites engineering, aerospace, and motorsport manufacturers.

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Nuts cast in epoxy

Sometimes You Feel Like a Nut

By Tom Pawlak
Epoxyworks 47

Cover Story, Epoxyworks 47, Fall 2018

Some years ago I had the curious idea of cutting a dried black walnut in half on a band saw. That first look at the exposed insides of the nut grabbed me as very unusual, even surreal and not at all what I expected. I decided to seal the cut surfaces in epoxy which made them look even more unusual. I’ve made many since and love to see the reaction from people looking at them for the first time. I’ve been told they look like brain scans, polished geodes, and ink blots. Continue reading

The Marita

The Marita

Epoxyworks 45, Fall 2017

Cover Photo: The Marita live edge coffee table by Steve Pomerleau.

The Marita is a modern, live edge coffee table made out of a solid 2.25″ thick slab of Canadian Black Walnut salvaged from Essex County, Ontario. The void in the center of this curly black walnut slab was filled with broken safety glass and WEST SYSTEM Epoxy. The table is lit from below with a wireless RGB LED to allow for any color light to be selected. One-of-a-kind, this coffee table is an eye catching conversation piece. Continue reading

bibble-free casting

Bubble-Free Casting in Knotholes and Cracks

By Don Gutzmer

Customers often ask us to recommend a WEST SYSTEM product for filling cracks and knotholes in wood. The best choice is 105 Resin and 207 Special Clear Hardener. Used properly, this product combination produces a strong, transparent casting. I will use large logs with huge voids to demonstrate the best practices for achieving a clear, bubble-free casting with 105/207. Continue reading

Epoxy bowl

Epoxy Bowls

By Joe Llewellyn

I am a woodturner working on a wood lathe making various round objects from bowls to bottle stoppers to pens. This includes epoxy bowls.

I started turning irregular pieces of wood like burls and became frustrated with all the defects in the rotten or punky wood, and the various holes that needed to be filled or stabilized in order to keep the piece together. I began using WEST SYSTEM 105 Resin and 207 Special Clear Hardener as recommended by the WEST SYSTEM technical advisors. Continue reading

Controlling Exotherm

By Mike Barnard

When mixing larger batches of resin and hardener, pot life— or the amount of time that elapses before the epoxy hardens in the container—is very important. You need to estimate how much mixed epoxy you will use in a certain amount of time. Variables that affect this calculation include temperature, volume, surface area, hardener speed, the insulating quality of the substrate the epoxy is exposed to, and any fillers used.  Continue reading

Bubble-Free Coating

By Mike Barnard & Don Gutzmer

WEST SYSTEM® epoxy has long been a popular choice for clear coating table tops. It works great as a buildup coat and a moisture barrier. It also showcases the beauty of wood grain and fiber weaves. Formulated with boat building in mind, WEST SYSTEM epoxy is not intended as a final finish coating. You may find it a bit more difficult to achieve a perfect surface with epoxy than with a coating formulated specifically for final finishing, such as varnish.

However, WEST SYSTEM offers some distinct advantages. It builds up quickly: a single coat of 105 Epoxy Resin® with 207 Special Clear Hardener® offers about four times the thickness of a typical coat of polyurethane varnish. WEST SYSTEM epoxy is also an excellent moisture barrier, stabilizing the surface so your final finish coat will look beautiful longer. Continue reading

My Biggest Project Ever

By Nelson Niederer

As an outgrowth of my love for woodworking and building stuff for myself, a few years ago I started a small woodworking business out of my garage, which is actually a shop that hasn’t felt the rubber of tires for over a decade. With the exception of my Yamaha V-Star Classic 1100, which lounges in heated comfort all winter.

A fella’s got to have priorities, right? Continue reading

Pouring 105/207 Epoxy on a Bar Top

By Bruce Niederer

I helped by brother Nelson with a different, smaller bar he built for a customer who comes from a long line of dairy men. His family has been in the business for decades. He has a little bar area in his garage where he and his buddies hang out and work on cars or watch their hunting blind videos while they have a couple beers.

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