I am a designer/woodworker based in Yorkshire, England. I love using pieces of wood with interesting character. While a lot of people will avoid knotty, cracked and highly figured pieces because they can be difficult to work with, I embrace these imperfections and make them into a feature. However, it’s important to stabilize some of those features.
Embedding Aluminum Honeycomb into Epoxy
I started getting ideas about embedding high-performance aluminum honeycomb into epoxy to make more of a feature of the larger holes in timber that often need to be filled. Aluminum honeycomb is the same product that is supplied to the world’s top composites engineering, aerospace, and motorsport manufacturers.
This cherry basin is a project I did for a bathroom in our home. I turned the 17.25-inch wide basin from black cherry. The top of the cabinet is cherry as well, with a natural edge. I applied three coats of 105 Resin/207 Special Clear Hardener epoxy to each, sanding the cured epoxy between coats. The final finish was three coats of polyurethane.
ABOVE: Suresh Kalavala of Galloway, Ohio built this waterproof Carrom game board. The frame is walnut, the corners are quilted maple and the game surface is Baltic birch plywood laser printed with a wide-format UV LED printer. He coated the surface with 8 coats of 105 Resin/207 Special Clear Hardener to protect the design. The resulting finish was actually too smooth and hard for optimum playing (The game involves flicking game pieces into the corner pockets), so he sanded it and added a layer of polyurethane to provide the correct texture. For details, visit diycarromboard.blogspot.com
Cover Photo: The Marita live edge coffee table by Steve Pomerleau.
The Marita is a modern, live edge coffee table made out of a solid 2.25″ thick slab of Canadian Black Walnut salvaged from Essex County, Ontario. The void in the center of this curly black walnut slab was filled with broken safety glass and WEST SYSTEM Epoxy. The table is lit from below with a wireless RGB LED to allow for any color light to be selected. One-of-a-kind, this coffee table is an eye catching conversation piece. Continue reading →
Super Fan Builds created this Groot swing set for one of their nominated Super Fans. The structure was made from a steel frame encased in foam and covered with fiberglass and WEST SYSTEM Epoxy. See the full video on Youtube.
On January 1, 2015, we began selling a new WEST SYSTEM Epoxy pigment. We already had the 501 White Pigment and the 503 Gray Pigment, so it seemed right to introduce our new 502 Black Pigment. Just like the 501 and the 503, it alters the color of the epoxy mixture without affecting the cured physical properties. Similarly, the maximum acceptable loading is 3%. This is great for hiding a surface with a single coat of black epoxy. Adding more pigment will increase the opacity, but can skew the mix ratio because there is epoxy resin in the pigment. Continue reading →
As an outgrowth of my love for woodworking and building stuff for myself, a few years ago I started a small woodworking business out of my garage, which is actually a shop that hasn’t felt the rubber of tires for over a decade. With the exception of my Yamaha V-Star Classic 1100, which lounges in heated comfort all winter.
I helped by brother Nelson with a different, smaller bar he built for a customer who comes from a long line of dairy men. His family has been in the business for decades. He has a little bar area in his garage where he and his buddies hang out and work on cars or watch their hunting blind videos while they have a couple beers.
Scott Oldanie has found many unique uses for WEST SYSTEM Epoxy around his Lemont, Illinois, home. These are just a few. He built two whitetail deer antler replica racks, bonded and carved; a wooden bear head attached to the end of a beam; and repaired damaged moose antlers and rotted log ends of his log home.
Growing up in Wesley Hills, New York, Michael Fitzpatrick was influenced by his grandfather, a furniture maker and housewright. He set up his own studio in Boston a few years ago and makes exceptional, handcrafted furniture to order, like the lounge chair (above). He uses WEST SYSTEM Epoxy for most of his projects, especially the bent laminated pieces. He also just purchased a COZY license and is considering using epoxy for the experimental airplane. Visit his website for more information about his handcrafted furniture. www.bostonfurnituremaker.com