Another of my projects using WEST SYSTEM was my mailbox post. I was tired of the snowplow trucks knocking down my mailboxes so, as a hobbyist welder, I built a mailbox post out of steel using square tube, box tube, and angle iron. I wanted the post to look like wood. Continue reading
By George Gish
My sunflower project began after I’d brought home from the farmer’s market three sunflowers planted in a small barrel. I placed the flowers on the patio outside my kitchen’s sliding glass door. Every time I sat at the kitchen table, I looked out at this bright splash of color and felt pleasantly relaxed. That happy, soothing view ended two days later when deer ate the sunflowers. I wanted my view back, but knew that buying more flowers would just provide another meal for the deer. I decided to re-create the flowers in something they couldn’t eat: glass and bronze. Continue reading
Super Fan Builds created this Groot swing set for one of their nominated Super Fans. The structure was made from a steel frame encased in foam and covered with fiberglass and WEST SYSTEM Epoxy. See the full video on Youtube.
In midwinter, we purchased a portable barbecue and would, by summer, need some kind of table to support it. The table was to be located in an old English garden setting. We wanted a compact, all-weather structure that could be permanently affixed just off the edge of a patio, blend into the surroundings, complement a nearby picnic table, conceal a 20 lb LP gas container, and outlast a long succession of barbecue grills.
Our table design was completed by early spring. Retired Gougeon technical advisor, Brian Knight, agreed to build it as an example of high-quality, all-weather construction using treated lumber and WEST SYSTEM® epoxy. Continue reading
Bob, my brother-in-law, has a beautiful yard that he has set in a nautical theme. He had been looking at lighthouse plans and asked if I was interested in helping build one with WEST SYSTEM® epoxy. All the plans that he looked at were for flat paneled six or eight-sided lighthouses built with plywood. I was interested in a project that was a bit more challenging and unique, so I suggested we build a stripped plank version. That way the tower could be round and tapered like many of the popular lighthouses around the world and it would differ from the flat-sided variety often seen in people’s yards. Bob liked the idea, so he went online and found photos of lighthouses that he liked. In the end, we based our design on the Marblehead lighthouse located on the southwestern shore of Lake Erie. Continue reading
By Brian Knight
My wife gave me the basic guidelines for a planter box she wanted me to build. First, keep it cheap. Second, she wanted an “L” shape. Third, she provided some rough dimensions. The design was up to me. Logic seems to abandon me when I design something, and this project was no exception. A nice, straightforward box with square corners should have been the default. But after some doodling on paper, I decided to build a planter with flared sides and rounded corners. Continue reading
Barry Bew, a sailing instructor at Arethusa Venture Centre, Gravesend, Kent, UK, used his experience as a plant engineer to make an emergency repair to a swimming pool circulating pump. The pump was leaking at joints between the 3″ ABS plastic inlet and discharge pipes and the cast iron pump body. Continue reading
The finished fence, of rot resistant cedar, is built by gluing pieces together instead of nailing.
By Brian Knight
Rot is one of the major disadvantages of a wooden fence. Wherever there is a fastener—nail, staple or screw—there is a potential site for rot to begin. Water gets around each fastener and soaks into the wood. When the temperature and the moisture content are right, rot invades these areas. To make a fence that would not rot quickly, I used a rot resistant wood and eliminated fasteners, gluing pieces together instead of nailing. Not only was the process fast—I could assemble 42′ of fence a day—but warps and twists in the fence material were easily dealt with. Continue reading
By Brian Knight
Cracks in poured concrete floors and foundation walls allow water to leak into basements and cause damage. With WEST SYSTEM® epoxy, you can, in many instances, fill the cracks from the inside and stop the water penetration without digging up your yard. WEST SYSTEM epoxy’s adhesion to concrete is excellent. It is very resistant to moisture penetration, and the tensile and compressive strength of the epoxy (about 8500 psi and 10,000 psi respectively) easily exceeds that of concrete. The following process is one method of epoxy injection that effectively seals cracks without requiring excavation outside the walls. The actual filling process takes some time, so use a slow hardener if the temperature is above 60°F. Continue reading