Tag Archives: Fiberglass

Sample of a carbon fiber/Kevlar laminate affected by abrasion. The left side is unaffected where as the right side has been abraded. Note the fraying from the Kevlar fibers.

Improving Impact and Abrasion Resistance

By Rachael Geerts – GBI Composites Materials Engineer

What is the difference between abrasion and impact? What materials hold up best against each of them? These questions often come up when talking about skid plates. Skid plates are a protective layer, typically on canoes and kayaks, that reinforces the areas of the hull most likely to suffer damage from abrasion and impact. Continue reading

Common Errors in Fiberglass Laminate Repair

By Jeff Wright — Vice President of Technical Services

While most of our customers are successful when using WEST SYSTEM Epoxy to repair a damaged fiberglass laminate, we have become familiar with some common errors that are easily preventable. These mistakes are made by both professionals and amateurs. The information discussed in this article is available in our Fiberglass Boat Repair Manual and WEST SYSTEM User Manual, and on the WEST SYSTEM website. Continue reading

Advantages of 879 Release Fabric

By Mike Barnard

Much ado is sometimes made regarding amine blush but it’s easily avoided and easy to remove— especially if you use 879 Release Fabric.

When most epoxies are exposed to the atmosphere (especially cold and damp conditions) a secondary chemical reaction can occur at the surface of the epoxy, leaving a waxy-looking by-product called amine blush. This water-soluble film appears only at the end of the cure cycle, and never at all when WEST SYSTEM® 207 Special Clear Hardener is used. Continue reading

Replacing a Small Boat Cabin Sole

By Jeff Wright — Vice President of Technical Services

The amount of wood used in a production fiberglass boat is significant; it is used for many things such as stringers, bulkheads, floors, and backers. Higher quality production boats often use marine grade plywood for these applications but it can still be damaged by long-term exposure to water. Continue reading

Small Projects and Repairs

On an older fiberglass boat

By Jeff Wright — Vice President of Technical Services

I believe we have many customers who, like me, use WEST SYSTEM Epoxy simply to keep an older fiberglass boat in good repair. The following are examples of repairs and small projects that I have completed on my personal boat, a Formula 242 LS, over the last ten years. These would apply to many aging production fiberglass boats. Since WEST SYSTEM Epoxy has a shelf life measured in years, it is easy to keep it on your shelf and tackle these tasks when it’s convenient. Continue reading

Fabricating an Air Scoop

Using the Lost Foam Method

By Brian Knight

I used lost foam construction to fabricate a fiberglass air scoop for my son’s Formula Continental C race car. Our project started because a modification to the shape of the race car body necessitated the construction of a new air scoop. The air scoop is bolted to the car body so if either the air scoop or the body is damaged (a very likely scenario), the repair will be simpler. To fabricate the scoop, I made a Styrofoam male mold, surrounded the mold with fiberglass, and then dissolved the Styrofoam to leave a hollow part. I used Styrofoam to build the male mold for several reasons. It is readily available at most lumberyards, it is easy to shape with files and sandpaper, and it is easy to dissolve with lacquer thinner.

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Outdoor Sculpture Sculptor

A Little Less Than Meets The Eye is a 9′ x 7′ x 6′, Fiberglass and polished aluminum sculpture installed at Raleigh, North Carolina, Art on City Plaza. 

by Mike Barker

Bill Wood has been making sculptures since high school. He has a degree in Art from Ottawa University, Ottawa, Kansas and attended the Kansas City Art Institute, Kansas City, Missouri. His work has been featured in shows from Connecticut to Key West and as far west as Topeka Kansas. Continue reading

Sanding tricks from Damian McLaughlin

Sanding Tricks of the Trade

By Damian McLaughlin

All of the boat builders that I know have little sanding tricks that make a job go faster or do it better. Fairing a 40′ custom-built hull is an arduous task that is often accomplished with two-man teams and fairing boards. We do 90% of the work with a grinding device. Almost everyone in the business will agree that a grinder will remove a substantial amount of material quickly. The trick is controlling that removal. Continue reading

Fiberglassing Strip-Planked Boats

Lesson 2 in our series on Strip Planking

by Ted Moores

At the La Routa Maya canoe race in Belize, SA., we saw a natural progression from chopping canoes out of logs to fiberglassing strip-planked boats with WEST SYSTEM® Epoxy. Strip-planking may have been the first step after the dugout in the evolution of boatbuilding techniques; the way the quality of wood is going, it might be the last to survive. With our strip-planked hull faired and the outside stem attached, there are many techniques that could turn these strips into a boat. Continue reading

Shop Floor Testing Methods

Shop Floor Tests

By Jeff Wright — Vice President of Technical Services

Boatbuilders or advanced hobbyists often want to learn more about the characteristics of the fiberglass laminate they’ve just created. But sending samples to a professional testing laboratory can be expensive and impractical. Fortunately, you can do these simple shop floor test that will yield reasonably accurate results. Continue reading