Before jumping into building a strip kayak, I wanted to find out all I could about the process. To begin, I read the book Kayakcraft: Fine Woodstrip Kayak Construction by Ted Moores cover-to-cover and referred to it frequently during construction.
Top: Custom knife with glow-in-the-dark scales, designed and built by Felicia at Scissortail Bladeworks in Catoosa, Oklahoma. The handle was made with WEST SYSTEM® G/flex® 650 Toughened Epoxy. Continue reading →
Most of the projects featured in Epoxyworks are neat and have a high level of finish. For a creation that will be put in the ocean and beat on with sticks, that seemed too high of a standard. When building the Unlimited Canoe, we instead opted for durability and fast construction, not to mention cheap. Continue reading →
Wooden rowboat (featured image, above) by Joshua Rouch.
Buster Welch’s Boats & Furniture
Buster Welch of Clandeboye, Manitoba, Canada has had extensive experience with epoxy. He began with building a cedar strip canoe in 1973 after seeing one of Ted Moores’s (Bear Mountain Boats) on display at the Toronto Boat Show.
Strip canoe built inspired by Ted Moores and built by Buster Welch.
About 30 years ago, I built an 18′ wood strip canoe. At the time, my family was young and I could only work on it intermittently. Over the course of six months, I had faired my mold frames, applied the redwood strips, faired the outside of the hull with a keen eye and applied the fiberglass cloth. Two months later I decided to take it off the mold to fair and fiberglass the inside. To my horror, the exterior hull bottom had a big dimple in the middle when removed from the forms. I immediately knew the cause. The humidity in my garage had skyrocketed since the outside of the hull was finished with fiberglass and epoxy. The unsealed inside of the hull had probably gained 4-5% in moisture content since the outside was fiberglassed. Continue reading →
I teach mechanical engineering at Hartland High School in Hartland, Michigan. As summer approaches, keeping students interested in learning while wrapping up the school year can be a challenging task. My students learn the principles of technical design while guiding through a fun, hands-on, year-end design project. Continue reading →
I made this Dala horse in the style of the iconic Swedish horse as a Christmas gift for our first grandchild. I shaped the body out of a 3 pounds blue dock foam. I then covered the model with 3 1/2 oz crow-foot fiberglass cloth cut on the bias. I used WEST SYSTEM Epoxy and fairing fillers.
The body of the horse was primed and painted with acrylic water-based paint. The rockers are varnished fir. The horse is very lightweight and strong. When she isn’t riding it, our granddaughter enjoys pushing her horse around the house.
This stand-up paddleboard, commonly called a SUP, was lovingly handcrafted by Joe Pakkala. His attention to detail is impressive in the herringbone inlays and the non-skid foot pads incorporated into the epoxy’s finish. As opposed to traditional adhesive non-skid pads, incorporating the nonskid into the epoxy allows you to have a safe place to stand without covering the beauty of a natural wood finish.
Twenty years ago, some local sailors established the Saginaw Bay Community Sailing Association to provide affordable sailing lessons in the Saginaw Bay Michigan area. Starting out with a few donated Optimist prams, the program quickly grew and additional boats were needed. Gougeon Brothers Inc. provided the SBCSA with floor space in the loft of the GBI Boat Shop and the SBCSA winter boat-building sessions began building 5 more prams for the school. Continue reading →