Category Archives: Yacht & Large Vessel Construction

BO-PEEP II 75-Year Refit

By Ronald Lane

The motor yacht Bo-Peep II is a 55′ bridge deck cruiser designed by Hacker-Fermann Naval Architects Co. of Detroit, Michigan. In 2001, BO-PEEP underwent a major refit with extensive use of WEST SYSTEM^® Epoxy. Two decades later, the benefits of this approach are apparent in hull longevity and strength; dry bottom blanks, frames, and keel; a dry bilge; dry bronze thru-hull fittings, hardware fasteners staying put; shorter shipyard haul-outs; and the propeller shaft remaining properly aligned. We no longer have rotted planks or loosened fasteners to replace, seams to caulk, or corrosions headaches. Continue reading →

ITALMAS Revisited

In Epoxyworks 47 we featured an article on the construction of Italmas. Today she’s nearly complete, and true to reputation, Van Dam Custom Boatworks never disappoints. Here are a few photos of the boat showing off some of the craftsmanship Van Dam is famous for. Continue reading →

Van Dam Custom Boats – Part Two

By Bruce Niederer — GBI Technical Advisor

Cover Photo: Nokomis, the sister ship to LUV N IT. Photo by Michel Berryer.

In the previous issue of Epoxyworks, we looked at the start up process employed by the craftsmen at Van Dam Custom Boats as they built LUV N IT, affectionately referred to as the Limousine in Van Dam Custom Boats-Part One. We ended our “tour” of this build with the hull stained and pre-coated with WEST SYSTEM® 105 Resin/207 Special Clear Hardener, and the custom-built stainless steel cutwater being fitted for installation.

Let’s pick up the build with the cabin top being installed…
Continue reading →

HURON JEWEL: A Tall Ship for Drummond Island

by Captain Hugh Covert

The need for a bigger boat with more room, fused with a desire to sail a tall ship with passengers, resulted in a plan for a new boat which will be called the HURON JEWEL. The current boat I have is in good shape, sails well, and has been a lot of fun for 17 years. It had grown in the planning stage from 18 to 20, 22, and finally to 36 feet long on deck. But, while it grew much longer and somewhat wider, it didn’t gain much in headroom. I have been captain of several big sailing vessels around the U.S. and the Bahamas, and have built several boats, so the idea of building one to sail close to home seemed natural. Continue reading →

Building the Dream

By Laura and Philip Harvey

We started building our dream boat, a DH550 55′ catamaran we christened Wild Vanilla. Our catamaran was built on a piece of land just behind Budget Marine in Trinidad, during a break in our long-term family cruise. Before we began, we had sold our boat building company, Harvey yachts in Cape Town South Africa, and set off on our 38-foot cruising cat. Onboard were our nine-month-old son and our cat, Velcro. Continue reading →

Why You Want a Hugh Saint Boat

By Grace Ombry

Hugh Saint is a custom boat builder in Cape Coral, Florida who specializes in fine mahogany runabouts that remind you of those built in the 1930s and ‘40s. His team of skilled artisans combined their backgrounds in engineering with a finely honed understanding of nautical beauty. Continue reading →

Of Applecores and Deadeyes

by Bruce Niederer and Bill Bertelsen

Gougeon Brothers, Inc. has supported our local tallships—Appledore IV and Appledore V—since they arrived at their downtown Bay City facilities on the Saginaw River. These steel-hulled, gaff-rigged schooners are typical of the type that sailed the Great Lakes and coastal waters right up to the end of the age of sail. Schooners were the primary means of transporting goods and people over long distances. Continue reading →

International Yacht Restoration School (IYRS)

By Cynthia Goss

Photo above: IRYS Students splash the Herreschoff 12.5 they restored during the school term on launch day. Image courtesy of IYRS.

If you travel to the campus of the International Yacht Restoration School, you might think you are walking into the past. The staff offices are inside a restored 1831 mill building. Students restore wooden boats from the 19th and 20th centuries while learning plank-on-frame construction inside a cavernous building from 1903. And hanging off the IYRS docks are majestic classics from a bygone era. Continue reading →

Looking Back on Epoxy Technology

How WEST SYSTEM® Products Got Their Start

By Meade Gougeon — GBI Founder

Cover Photo: Top image – First GBI crew building GOLDEN DAZY in the early ’70s. Bottom image – The Gougeon Brothers, Inc. team in 2008.

2009 was the 40th Anniversary of Gougeon Brothers, Inc. 1969 marked a point in the Gougeon brothers’ careers when they applied all they had learned about wooden structures and epoxy technology to manufacture, for the first time, a product utilizing wood/epoxy composite construction. The full story of Gougeon Brothers, Inc. begins long before that date and is sure to continue well into the next 40 years.

Continue reading →

James Wharram Designs

by Captain James R. Watson—GBI Technical Advisor

For many decades Gougeon Brothers Inc. has kept in contact with multihull designer James Wharram. Wharram, of Cornwall, UK, has sailed and designed Polynesian-style catamarans for 50 years. Amateurs and professionals have built his boats and sailed them to all corners of the planet. The designs he creates with his engineer and artist partner Hanneke Boon have evolved over the years, but remain unmistakably, Wharram Catamarans. Continue reading →