About 15 years ago we did a major exterior facelift on our home. A large component of the facelift was a new covered front porch. It was fun to see the new look take shape as the eaves were extended and the porch roof installed.
I first saw outdoor ceiling fans while vacationing on Isla Mujeres, Mexico, just north of Cancun. These fans are ubiquitous and evidently inexpensive. Used both indoors and outdoors, they’re mounted on 3″x 3″ concrete beams. Some of those beams also support sun shades, but usually the fans are completely open to the weather. Continue reading →
Wood has always been used in fiberglass boat construction, in stringers and oftentimes as core in high compression areas such as under cleats, stanchions and winches. Wood works great in these applications but we all know that the big problem with wood is the fact that it rots if it gets wet. Here at Gougeon Brothers, Inc. (GBI) we have spent long hours writing manuals and training people to use proper techniques using epoxy to keep wood dry and strong. Continue reading →
Cover Photo: The finished 24′ front columns built by Pleasant Bay Boat & Spar Company.
Pleasant Bay Boat and Spar Company is a boat building and spar fabrication shop located in Orleans on beautiful Cape Cod. We have been building, restoring and repairing boats on the Cape since 1999.
Shortly after I set up shop, I began making spars and created a niche for the business. With a lot of help and advice along the way, I developed an efficient system to make hollow “bird’s mouth” poles that were turned into masts, booms and gaffs for sailboats, and flagpoles. The machinery didn’t know the difference. Working with boat builders and designers pushed us to go further. The crew expanded to include Doug Ingram, our full time spar maker. The masts got longer and more complicated. Flagpoles were shipped as far away as Bermuda or installed on the facade of the Federal Reserve Bank in New York. Our reputation grew exponentially with the level of experience. Continue reading →
There are often interesting articles in Epoxyworks magazine illustrating the different uses of the WEST SYSTEM epoxy. I admire the time and effort that goes into some of these handmade boats that are like art projects. But in my particular situation, I was most concerned about strength rather than the aesthetics. I was dealing with wood rot at the bases of the support posts for a large patio deck. There are two levels on this deck, with the patio furniture on the top level and a built-in hot tub in the lower level. The deck is constructed of 6×6 support posts, 2×12 flooring supports and 2×4s for the finished floor. All of this is redwood. Continue reading →
Last summer I used WEST SYSTEM® Epoxy to repair a small section of rot in a rough sawn cedar trim board on my house. Before gutter was installed, the trim board was wet frequently, but well ventilated. Only a narrow center section of the #2 grade, 1″×12″ board seemed to be vulnerable. Continue reading →
These pictures show a recent project in which I put WEST SYSTEM® to good use. The shade slats shown were attached to their notched supports by ‘blind’ nails (8D hot-dipped galvanized finishing, with the heads clipped after being driven into the notches halfway) and 105/209 applied in the two-stage manner. Continue reading →
My porch railing at home was badly in need of painting even though I had painted it the summer before. After just one Michigan winter, the paint had cracked and lifted. I wondered to myself if coating the top rail with WEST SYSTEM® epoxy would improve this poor situation and decided to turn the top rail into a small R & D project. Continue reading →
Steve Taylor of Steve Taylor-Builder, Inc. contacted us before undertaking a rather interesting project. He was about to build a boat shelter on an island in the St. Lawrence River. The design called for a row of curved laminated wooden struts, or columns supporting curved laminated tapered beams that would cantilever over the boat. The 25′ tall, 60′ wide structure would support a weatherproof fabric that would shelter both the dock and the boat. Continue reading →
After living in our house for eight years and watching the ends of the threshold slowly deteriorate away and a few cracks and checks develop, I decided to replace the storm door, and figured now was a good time to restore the threshold. Continue reading →